P0404
Moderate Severity (Level 3)Exhaust Gas Recirculation Circuit Range/Performance
OBD-II diagnostic trouble code P0404indicates a fault detected by the vehicle's onboard computer. This code applies to all OBD-II compliant vehicles and should be addressed promptly to avoid potential engine or emissions system damage.
Severity Level 3 — Moderate
This code indicates a moderate issue that may affect vehicle performance and fuel economy. Continued driving is possible in most cases, but prompt diagnosis and repair are recommended to prevent further damage.
Common Symptoms
- Check Engine Light on
- Engine surge or hesitation at steady throttle
- Rough idle, may stall
- Engine knock under acceleration
- Failed emissions test
Possible Causes
- Faulty EGR valve position sensor — internal feedback potentiometer worn, reports incorrect position
- Carbon buildup preventing EGR valve from reaching commanded position
- Damaged wiring or poor connection at EGR valve electrical connector
- Faulty EGR control solenoid
- PCM software issue requiring update/reflash
Common Fixes
- Replace EGR valve assembly (includes position sensor) ($150-450)
- Clean EGR valve and passages of carbon deposits ($100-350)
- Repair damaged wiring or connector at EGR valve ($30-150)
- Perform PCM software update ($80-200 at dealer)
Estimated Repair Cost
$30 – $500(typical range; varies by vehicle make and model)
These are estimated costs based on generic repair data. Actual costs may vary depending on your vehicle, location, and labor rates.
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